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Common Cavitation Air Flotation Troubleshooting and Repair Methods

2025-08-22

1. Abnormal Bubble Generation and Repair

  • Manifestation: Decrease in the number of bubbles or uneven bubble size
  • Common Causes: Clogged or worn cavitation generator, unstable pressure
  • Repair Steps: Disassemble and clean internal impurities and scale; repair worn nozzles or Venturi tubes; check pipe seals; adjust pump pressure to a reasonable range
  • Goal: Ensure stable cavitation and bubble generation

2. Poor Scum Separation and Repair

  • Manifestation: Scum failure to collect or sink effectively
  • Common Causes: Malfunction in scraper equipment, turbulent water flow, abnormality in diversion structure
  • Repair Steps: Inspect scraper's transmission components; replace worn chains or motors; adjust scraping speed and frequency; repair deformed guide plates; adjust water flow distribution
  • Goal: Extend scum retention time and ensure a stable scum layer

3. Abnormal Equipment Operation and Repair

  • Manifestation: Unusual vibration or noise during operation
  • Common Causes: Loose components, excessive friction, foreign objects blocking rotating components
  • Repair Steps: Check tightness of all connections; re-secure loose pipes or brackets; lubricate rotating parts; replace worn bearings; clean foreign objects from impeller
  • Goal: Prevent further damage and resume normal operation

4. Chemical Dosing System Failure and Repair

  • Manifestation: Poor chemical delivery or abnormal dosage
  • Common Causes: Clogged pipe or metering pump, deteriorating pump seals
  • Repair Steps: Clear crystals or precipitates in chemical piping; replace clogged nozzles; check metering pump's flow control device; calibrate dosage accuracy; repair or replace pump seals
  • Goal: Ensure stable dosage of the prescribed amount

5. Deteriorating Water Quality and Repair

  • Manifestation: Increased effluent contaminant levels
  • Common Causes: Pretreatment failure, degraded performance of core components, chemical incompatibility
  • Repair Steps: Strengthen pretreatment filtration; clean impurities from screens and filters; check bubble generation quality; replace key components if necessary; reassess chemical compatibility; adjust dosage plan
  • Goal: Restore equipment treatment efficiency
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