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How to Reduce Energy Consumption in Efficient Concentrated Air Flotation

2025-10-22

Energy Optimization Strategies

Practical approaches to reduce energy consumption and improve efficiency

1

Optimizing Core Operating Parameters

  • Adjust dissolved air pressure based on influent water quality and suspended solids characteristics
  • Avoid excessive pressure that causes unnecessary energy consumption in air compressors or booster pumps
  • Optimize return flow ratio to reduce return flow volume and pump delivery energy consumption
  • Maintain bubble concentration and separation efficiency while minimizing energy use
  • Adjust water flow rate in the tank to prevent excessive load on power equipment
  • Ensure smooth water flow while reducing energy loss
2

Upgrading Power Equipment Configuration

  • Replace traditional high-energy-consuming motors and booster pumps with variable-frequency devices
  • Dynamically adjust output power according to actual processing needs
  • Avoid energy waste caused by long-term full-load operation
  • Select high-efficiency and energy-saving models for air compressors
  • Equip with gas recovery devices to recycle undissolved air
  • Reduce energy consumption during air preparation process and improve energy efficiency
3

Collaborative Process Optimization

  • Coordinate design of high-efficiency concentrated flotation with front-end and back-end processes
  • Use screens, regulating tanks and other front-end facilities to remove large particles and adjust water quality
  • Reduce pollutant load entering flotation system
  • Avoid increased energy consumption due to excessive processing loads
  • Integrate with back-end processes such as filtration and biochemical treatment
  • Appropriately relax flotation effluent specifications to eliminate excessive pursuit of high separation efficiency
  • Achieve energy balance across the entire process
4

Intelligent Management and Control System

  • Use intelligent technology to monitor and control equipment operating status in real time
  • Collect key data such as water quality, flow rate, and pressure using sensors
  • Control system automatically analyzes and adjusts operating parameters
  • Avoid parameter deviations and increased energy consumption caused by manual operation
  • Implement energy consumption monitoring module to track energy use of each device
  • Promptly identify abnormal high energy consumption conditions and issue warnings
  • Enable staff to conduct timely investigations and adjustments
  • Ensure equipment always operates at low energy and high efficiency levels
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