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What are the commissioning steps for wastewater dissolved air flotation

2025-08-28

Flotation Equipment Commissioning Process

Proper commissioning of flotation equipment is essential for optimal performance in wastewater treatment. Follow these steps to ensure efficient operation and longevity of your system.

1

Equipment Inspection and Pretreatment Preparation

  • Thoroughly inspect the connections of all equipment components to ensure there are no leaks in the piping
  • Check that valves operate freely and transmission parts are adequately lubricated
  • Clean impurities and residual foreign matter from the flotation tank
  • Verify the installation accuracy of core components such as the scraper and dissolved air system
  • Pre-treat the incoming water to remove large particles and adjust the water pH to an appropriate range
  • Prevent impurities from clogging the dissolved air releaser or affecting the reagent reaction
2

Basic Parameter Setting and No-load Commissioning

  • Start the equipment and run it no-load
  • Test the pressure stability of the dissolved air system and adjust the dissolved air flow rate to the designed range
  • Check the operating status of the bubble generator, observe the bubble size and distribution uniformity
  • Optimize bubble quality by adjusting the air intake
  • Test the scraper's trajectory and speed to ensure smooth scum collection
  • Record the operating parameters of each component and check for abnormal noise or vibration
3

Chemical Dosing and Reaction Debugging

  • Configure the collector and flocculant according to water quality characteristics
  • Start the chemical dosing system proportionally and gradually adjust the dosage
  • Observe the chemical-wastewater mixing reaction
  • Determine the optimal chemical ratio through sampling and testing
  • Ensure that the target pollutants fully form floatable flocs
  • Adjust the agitator speed to ensure uniform mixing of the chemical and wastewater
4

Operational Performance Monitoring and Optimization

  • Perform load debugging with actual wastewater
  • Continuously monitor influent and effluent pollutant concentrations
  • Observe scum formation and bubble adsorption
  • Adjust parameters such as inlet flow rate and dissolved air pressure based on scum thickness and water quality
  • Observe the scraping effect and promptly remove scum
  • Analyze the scum composition to determine the completeness of separation
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