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What safety precautions should be taken when operating Pressurised Dissolved Air Flotation

2025-06-18

Pressurised DAF Safety Precautions

When operating Pressurised Dissolved Air Flotation (DAF) systems, several safety precautions are essential to prevent accidents, protect personnel, and ensure equipment integrity:

  • Personal Protective Equipment (PPE)

    Operators must always wear appropriate PPE, including:

    Safety goggles to shield eyes from splashes of chemicals used in the flotation process

    Gloves to protect hands from corrosive substances

    In high-noise areas around the equipment, hearing protection should also be worn.

  • Pressure System Safety

    Since DAF involves pressurized water, regularly inspect:

    - Pressure vessels, pipes, and valves for signs of wear, corrosion, or leakage

    - Ensure pressure gauges are functional and calibrated accurately

    Never exceed the maximum rated pressure of the equipment. Before maintenance, release all pressure in the system safely to avoid sudden bursts.

  • Chemical Handling

    DAF often uses chemicals like coagulants and flocculants. Store these chemicals:

    In designated areas, away from incompatible substances

    Follow strict procedures when handling to prevent spills and inhalation

    Have proper neutralization agents and spill kits readily available and follow emergency response protocols.

  • Electrical and Mechanical Hazards

    Keep electrical panels and wiring dry to prevent short-circuits and electrical shocks.

    Regularly check:

    Motors and pumps for proper lubrication and alignment

    Install guards around rotating components

    Lockout-tagout procedures should be followed during maintenance to isolate equipment from energy sources.

  • Emergency Preparedness

    Have clear emergency exit routes and ensure they are unobstructed.

    Install fire extinguishers suitable for potential hazards near the DAF system.

    Train all operators in:

    Emergency shutdown procedures

    First-aid treatment for chemical exposure or injuries

    Evacuation protocols

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